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Partner Consultant - Autocad (mechanical) @ Happiest Minds

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 Posted 48 days ago — confirm the vacancy is still active.

 Partner Consultant - Autocad (mechanical)

Job Description

Wire Harness & High-Power Interconnect Domain Expert (Datacenter)

Reference: SMART6305_HM

Years of Experience: 10-13 years

Job Summary: We are seeking a highly skilled Wire Harness & High-Power Interconnect Domain Expert to join our team, focusing on datacenter applications. The ideal candidate will have extensive hands-on experience in wire harness design for high-power systems, particularly in datacenter, hyperscale, and AI/HPC environments. This role requires a deep understanding of power distribution systems and the ability to work cross-functionally with various engineering teams.

Responsibilities:

  • Design and develop wire harnesses and high-power interconnect systems for datacenter applications.
  • Conduct cable sizing, derating, and thermal analysis for high-current wire harnesses (100A to 1000A+).
  • Integrate busbar systems with power supply units (PSUs), DC-DC converters, and rack-level power distribution systems.
  • Ensure compliance with UL/IEC standards relevant to harnesses, connectors, and rack systems.
  • Lead DFMEA and PFMEA processes to mitigate risks in harness and interconnect designs.
  • Collaborate with mechanical, thermal, PSU, system, and safety teams to drive architecture decisions.
  • Mentor junior engineers in high-power interconnect design and best practices.
  • Support supplier development, cost optimization, and manufacturing readiness for volume production.

Mandatory Skills:

  • Proficiency in AutoCAD (Mechanical) - required
  • SolidWorks
  • Strong knowledge of electrical systems
  • Expertise in high-current wire harness design
  • Experience with busbar systems (solid/laminated copper)
  • Hands-on experience with high-power DC connectors
  • Understanding of grounding, earthing, and touch-safe design
  • Familiarity with EMI/EMC, creepage & clearance, and insulation systems

Preferred Skills:

  • Experience with connector suppliers such as TE Connectivity, Amphenol, Molex, Phoenix Contact, Harting, etc.
  • Knowledge of mixed HV/LV routing within dense enclosures
  • Experience in system-level risk mitigation for harness and interconnect designs
  • Ability to work cross-functionally in a collaborative environment

Qualifications:

  • Bachelor's degree in Electrical, Electronics, Mechanical, or related engineering discipline (BE/BTech)
  • 10-13 years of hands-on experience in wire harness design for datacenter or equivalent high-power systems

Job Classification

Industry: IT Services & Consulting
Functional Area / Department: Production, Manufacturing & Engineering
Role Category: Engineering
Role: Mechanical Engineer
Employement Type: Full time

Contact Details:

Company: Happiest Minds
Location(s): Pune

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Keyskills:   emi electronics production mechanical autocad wiring solid works wiring harness manufacturing thermal pcb designing i2c emi / emc distribution system engineering spi insulation microcontroller earthing uart hardware design power distribution electrical equipment emc dc

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